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青岛超声波护膝带焊接机

青岛超声波护膝带焊接机

发布时间release time:2020-8-11 14:24:54

来源source:http://qingdao.qdjiulong.com/product606021.html

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产品简介Product

青岛超声波护膝带焊接机


频率

15K(Hz)

输入电压

220(V)

焊头行程

75(mm)

功率

2600(W)

电流

交流

动力形式

超声波

控制方式

自动

频段

高频

驱动形式

气动

作用原理

脉冲

升降控制

手动

焊接原理

对焊

净重

90(Kg)

 

 

 

 

       一、型号:JL-1526    

       1.1、超声波功率:额定功2600W,很大功率2800W

       1.2、超声波频率15KHZ

       1.3、电源:AC220 V  50 HZ

       二、设备操作描述:本机为单头分体式超声波焊接机,超声波发生器与主机有电缆线连接,避免了由于工作时的振动而造成的故障。

       三、超声波焊接的基本原理及特点: 由超声波发生器产生15KHZ的高压、高频电信号,通过换能器的压电逆效应转换成同频率的机械振荡,并以音频纵波的形式作用于塑料制品工件上,通过工件表面及内在分子间的磨擦而使传递到接口的温度升高,当温度达到工件本身的熔点时,工件接口迅速熔化,继而填充于接口间的空隙,当震动停止,工件同时在一定的压力下冷却定形,达成完美的焊接。



       四、设备主要结构及元器件品牌:

       4.1换能系统:采用日本原产晶片换能器,日本皇牌钢变幅杆,功率强劲,坚固耐磨,比同等国产换能系统功率高20%。

       4.2气动元件:采用大直径气缸Φ63*80MM—20,五通电磁阀,上下运行平稳,缓冲效果良好,消除焊头对工件的冲击力和对换能器的反冲力,更利于焊接较为精密的工件及有效保护压电陶瓷片。

       4.3本机设精密的微调机构,微调距离可精密到0.02mm,并且有仪表指示。机身高度及焊头的下降距离均有刻度指示,精确度1.0mm;

       4.3机架:独特的长方型立柱设计,机械强度更高,有效避免了工作时的后仰现象,机架板金等全部由激光切割机,数控剪板折弯机加工而成,保证整机装配吻合精良,整机全部烤漆处理,附着性好,不脱落,外型美观大方。

       4.4,运动结构:设备采用台湾名牌线性滑轨,精密度极高,(是传统的导杆配直线轴承不能比拟的)且坚固耐磨,使焊头下降更平稳,不偏不移.,更有利于焊接较为精密之产品。

       4.5平衡机构:换能器组件可随意旋转,且换能器组件设水平可调结构,工作台设可调结构,两种调试结构使调试模具更方便快捷,易于操作,易学易懂.

       4.6电器系统:全套优质进口元器件组装,功放部分改良设计,增加放大组件分担负载, 降低三极管的温升,降低毁损率,无程控板设计,由日本OMRON时间继电器替代机械式时间拨码开关,时间控制更为精确可靠。

       声波焊接: 藉由超声波振动将电子能转换为机械能,再靠焊头 ( HORN ) 将能量传达至塑料工件接触面,使分子与分子间产生激烈摩擦,促使产品瞬间熔化并结合为一体,加工时速快、干净、美观、经济。 熔接范围:玩具业、文具业、家电业、电子业、食品业、通信业、交通业、航天航空等。 超声波焊接机焊接实例: 日用品业:粉盒、化妆镜、发梳、锁圈、保温杯、密封式容器、调味瓶、水管接头、提把、 瓶盖、食品容器、汽车灯罩、汽车水箱… 等。 玩具业:各式球类玩具、文具、塑料礼品、音乐玩具、及各式塑料玩具…等。 电器业:电子钟、蒸气熨斗、吸尘器、电话、计算机键盘、电风扇、电池…等。 汽车制造业:车灯、照后镜、内饰、保险杠、各类塑料成品…等。 电子行业:主要生产电源、适配器、充电器、手机外壳等众多与塑料相关产品。电子行业是目前使用超声波塑焊机很多的行业。


       一、超声波塑料焊接机工作原理及应用:     超声波塑料焊接机在焊接塑料制品时,既不要添加任何粘接剂、填料或溶剂,也不消耗大量热源,具有操作简便、焊接速度快、焊接强度高、生产效率高等优点。因此,久隆超声波焊接技术越来越广泛地获得应用。     

       当超声波作用于热塑性的塑料接触面时,会产生每秒几万次的高频振动,这种达到一定振幅的高频振动,通过上焊件把超声能量传送到焊区,由于焊区即两个焊接的交界面处声阻大,因此会产生局部高温。又由于塑料导热性差,一时还不能及时散发,聚集在焊区,致使两个塑料的接触面迅速熔化,加上一定压力后,使其融合成一体。当超声波停止作用后,让压力持续几秒钟,使其凝固成型,这样就形成一个坚固的分子链,达到焊接的目的,焊接强度能接近于原材料强度。


frequency

15K(Hz)

Input voltage

220(V)

Welding head stroke

75(mm)

power2600 (W)Currentcommunicate withPower formUltrasound
way to controlautomaticFrequency bandhigh frequencyDrive formpneumatic

Principle of action

pulseLift controlManualPrinciple of WeldingButt welding
net weight

90(Kg)

 

 

 

 


1. Model: JL-1526


       1.1 Ultrasonic power: rated power 2600W, high power 2800W


       1.2, ultrasonic frequency 15KHZ


       1.3. Power supply: AC220 V 50 HZ


       2. Equipment operation description: This machine is a single-head split ultrasonic welding machine, and the ultrasonic generator is connected with the host by a cable, which avoids malfunctions caused by vibration during work.


       3. The basic principles and characteristics of ultrasonic welding: The ultrasonic generator generates 15KHZ high-voltage and high-frequency electrical signals, which are converted into mechanical oscillations of the same frequency through the piezoelectric inverse effect of the transducer, and act on the plastic in the form of audio longitudinal waves On the workpiece, the temperature transferred to the interface is increased by the friction between the surface of the workpiece and the inner molecules. When the temperature reaches the melting point of the workpiece itself, the interface of the workpiece melts rapidly, and then fills the gap between the interfaces. When the vibration stops, the workpiece At the same time, it is cooled and shaped under certain pressure to achieve perfect welding.


       Fourth, the main structure of the equipment and component brands:


       4.1 Transduction system: It adopts Japanese original chip transducer and Japanese ace steel horn, which is strong in power, sturdy and wear-resistant, and its power is 20% higher than the equivalent domestic transducer system.


       4.2 Pneumatic components: large-diameter cylinder Φ63*80MM-20, five-way solenoid valve, stable up and down operation, good cushioning effect, eliminating the impact force of the welding head on the workpiece and the recoil force on the transducer, which is more conducive to welding more precise Workpiece and effective protection of piezoelectric ceramics.


       4.3 This machine is equipped with a precise fine-tuning mechanism, the fine-tuning distance can be as precise as 0.02mm, and there is an instrument indication. The height of the fuselage and the descending distance of the welding head have scale indications, with an accuracy of 1.0mm;


       4.3 Frame: Unique rectangular column design, higher mechanical strength, effectively avoiding the phenomenon of backwards during work, frame sheet metal, etc. are all processed by laser cutting machine, CNC shearing and bending machine to ensure the whole machine The assembly is well-matched, the whole machine is all painted, with good adhesion, no falling off, and beautiful appearance.


       4.4. Motion structure: The equipment adopts Taiwan famous brand linear slide, which has high precision (it can not be compared with traditional guide rod with linear bearing) and is strong and wear-resistant, so that the welding head can drop more smoothly without deviation., more Conducive to welding more precise products.


       4.5 Balance mechanism: The transducer assembly can be rotated at will, and the transducer assembly is equipped with a horizontal adjustable structure, and the worktable is equipped with an adjustable structure. The two debugging structures make the debugging mold more convenient and quick, easy to operate, easy to learn and understand.


       4.6 Electrical system: a full set of high-quality imported components assembly, improved design of the power amplifier part, increased amplifier components to share the load, reduced temperature rise of the transistor, reduced damage rate, no program control board design, Japanese OMRON time relay replaced mechanical time dial switch, Time control is more accurate and reliable.


       Ultrasonic welding: The electronic energy is converted into mechanical energy by ultrasonic vibration, and then the energy is transmitted to the contact surface of the plastic workpiece by the welding head (HORN), which causes intense friction between molecules and promotes the instantaneous melting and integration of the product. The processing speed is Fast, clean, beautiful and economical. Welding range: toy industry, stationery industry, home appliance industry, electronics industry, food industry, communication industry, transportation industry, aerospace, etc. Examples of ultrasonic welding machine welding: Daily necessities industry: powder box, makeup mirror, hair comb, lock ring, thermos cup, sealed container, seasoning bottle, water pipe joint, handle, bottle cap, food container, car lampshade, car water tank... etc. . Toy industry: all kinds of ball toys, stationery, plastic gifts, musical toys, and all kinds of plastic toys...etc. Electrical industry: electronic clocks, steam irons, vacuum cleaners, telephones, computer keyboards, electric fans, batteries... etc. Automobile manufacturing industry: car lights, rear mirrors, interiors, bumpers, various plastic products...etc. Electronics industry: Mainly produces many plastic-related products such as power supplies, adapters, chargers, and mobile phone cases. The electronics industry currently uses many ultrasonic plastic welding machines.




       1. Working principle and application of ultrasonic plastic welding machine: When welding plastic products, the ultrasonic plastic welding machine neither adds any adhesive, filler or solvent, nor consumes a large amount of heat source. It has simple operation, fast welding speed and high welding strength. , High production efficiency and other advantages. Therefore, Jiulong ultrasonic welding technology is more and more widely used.


       When ultrasonic waves act on the thermoplastic plastic contact surface, it will produce tens of thousands of high-frequency vibrations per second. This kind of high-frequency vibration with a certain amplitude will transmit the ultrasonic energy to the welding area through the upper weldment. Because the welding area is two The acoustic resistance at the interface of each welding is large, so local high temperature will be generated. In addition, due to the poor thermal conductivity of the plastic, it cannot be distributed in time for a while, and it gathers in the welding area, causing the contact surface of the two plastics to melt rapidly, and after a certain pressure is applied, they merge into one. When the ultrasonic stops, let the pressure continue for a few seconds to make it solidify and shape, thus forming a solid molecular chain to achieve the purpose of welding, and the welding strength can be close to the strength of the raw material.



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